Question
Download Solution PDFWhich abrasive is used for soft ferrous and non-ferrous metals for lapping?
Answer (Detailed Solution Below)
Detailed Solution
Download Solution PDFExplanation:
Lapping abrasives:
Abrasives of different types are used for lapping. The commonly used abrasives are:
Silicon Carbide
- This is an extremely hard abrasive.
- Its grit is sharp and brittle.
- While lapping, the sharp cutting edges continuously break down exposing new cutting edges.
- Due to this reason this is considered as very ideal for lapping hardened steel and cast iron, particularly where heavy stock removal is required.
Aluminium Oxide:
- Aluminium oxide is sharp and tougher than silicon carbide.
- Aluminium oxide is used in un-fused and fused forms.
- Un-fused alumina (aluminium oxide) removes stock effectively and can obtain high-quality finish.
- Fused alumina is used for lapping soft steels and ferrous metals.
Boron Carbide
- This is an expensive abrasive material which is next to diamond in hardness.
- It has excellent cutting properties. Because of the high cost, it is used only in specialised application like dies and gauges.
Diamond:
- This being the hardest of all materials, it is used for lapping tungsten carbide.
- Rotary diamond laps are also prepared for accurately finishing very small holes which cannot be ground.
Silicon carbide |
Hardened steel and cast iron, nonferrous metals |
Aluminium oxide |
Soft steels and ferrous metals |
Boron carbide |
Dies and gauges |
Diamond |
Tungsten carbide |
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