What is the primary effect of adding a locking feature, such as a nylon insert, to a threaded fastener?

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  1. Prevents the fastener from loosening due to vibration. 
  2. Increases the tensile strength of the fastener.
  3. Enhances the corrosion resistance of the fastener. 
  4. Reduces the need for a washer

Answer (Detailed Solution Below)

Option 1 : Prevents the fastener from loosening due to vibration. 
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Detailed Solution

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Explanation:

Effect of Adding a Locking Feature to a Threaded Fastener

  • In mechanical assemblies, maintaining the integrity and stability of fasteners is crucial to ensure the safety and reliability of the structure.
  • One common challenge is the loosening of fasteners due to vibrations, which can compromise the assembly.
  • To address this issue, various locking features can be added to threaded fasteners. One such feature is the nylon insert, also known as a nylon locknut.
  • A nylon insert is a polymer ring placed within the threads of a nut.
  • When the nut is tightened onto a bolt or screw, the threads cut into the nylon, creating frictional resistance.
  • This resistance prevents the nut from backing off, even under conditions of vibration and dynamic loads.

Primary Effect:

The primary effect of adding a locking feature, such as a nylon insert, to a threaded fastener is:

Option 1: Prevents the fastener from loosening due to vibration.

This is the correct answer. The nylon insert creates a frictional force that resists rotation, effectively preventing the fastener from loosening when subjected to vibrations and dynamic forces. This characteristic is particularly valuable in applications where vibration is a significant concern, such as in automotive, aerospace, and machinery components.

Advantages:

  • Enhanced reliability of mechanical assemblies by preventing loosening of fasteners.
  • Cost-effective solution for improving the stability of threaded connections.
  • Easy to implement without the need for additional tools or complex procedures.

Disadvantages:

  • May not be suitable for high-temperature applications where the nylon can degrade or melt.
  • Potential for wear and degradation of the nylon insert over time, especially in high-vibration environments.

Applications:

  • Automotive industry: Used in various components to ensure fasteners remain secure under the vibrations of a moving vehicle.
  • Aerospace industry: Critical in maintaining the integrity of assemblies in aircraft subjected to dynamic forces and vibrations.
  • Machinery and equipment: Commonly used in industrial machinery where vibrations are prevalent.
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